What are the six major losses related to production equipment performance problems?

Study for the Six Sigma Yellow Belt Test. Use flashcards and multiple-choice questions to prepare, with hints and explanations for every example. Get ready for your success!

The choice highlighting breakdown loss, setup and adjustment loss, cycle time loss, machine stoppage due to parts shortages, startup rejects, and defect loss represents the six major losses related to production equipment performance problems. This categorization closely aligns with key concepts in Lean Manufacturing and Total Productive Maintenance (TPM), which emphasizes maximizing the effectiveness of production equipment.

Breakdown loss refers to the downtime that occurs when equipment fails unexpectedly, leading to production delays. Setup and adjustment loss involves the time wasted during machine changeovers or adjustments, which can significantly affect overall production efficiency. Cycle time loss pertains to delays that occur during the production process that do not produce value, meaning the equipment is not operating optimally.

Machine stoppage due to parts shortages indicates that production is halted because necessary components are not available, which directly hampers productivity. Startup rejects involve products that do not meet quality standards during the initial stages of production, resulting in scrap or rework. Lastly, defect loss encompasses any produced items that do not meet quality specifications, necessitating additional resources to correct these issues.

This comprehensive view captures the various inefficiencies that can occur within manufacturing processes, thus providing a solid framework for identifying and addressing issues to improve overall equipment effectiveness. The other options do not specifically

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